Cov tub ntxhais lub cev muaj zog, raws li cov ntsiab lus tseem ceeb hauv lub cev muaj zog, cov tub ntxhais hlau yog cov lus tsis muaj kev tshaj lij hauv kev lag luam hluav taws xob, thiab cov tub ntxhais hlau yog cov hlau nplaum.Cov tub ntxhais hlau (magnetic core) plays lub luag haujlwm tseem ceeb hauv tag nrho lub cev muaj zog.Nws yog siv los ua kom qhov sib nqus flux ntawm inductance coil thiab ua tiav qhov siab tshaj plaws hloov dua siab tshiab ntawm electromagnetic zog.Lub cev muaj zog feem ntau yog tsim los ntawm stator thiab rotor.Lub stator feem ntau yog qhov tsis-rotating, thiab rotor feem ntau yog kos rau hauv qhov chaw sab hauv ntawm lub stator.
Daim ntawv thov ntau yam ntawm lub cev muaj zog hlau tub ntxhais yog dav heev, lub cev muaj zog stepper, AC thiab DC lub cev muaj zog, lub cev muaj zog, lub cev muaj zog, sab nrauv rotor lub cev muaj zog, ncej ncej lub cev muaj zog, synchronous asynchronous lub cev muaj zog, thiab lwm yam.Rau lub cev muaj zog tiav, lub cev muaj zog ua lub luag haujlwm tseem ceeb hauv cov khoom siv lub cev muaj zog.Txhawm rau txhim kho kev ua haujlwm tag nrho ntawm lub cev muaj zog, nws yog ib qho tsim nyog los txhim kho kev ua haujlwm ntawm lub cev muaj zog.Feem ntau, qhov kev ua tau zoo no tuaj yeem daws tau los ntawm kev txhim kho cov khoom ntawm cov hlau core punch, kho qhov sib nqus permeability ntawm cov khoom, thiab tswj qhov loj ntawm cov hlau poob.
Lub cev muaj zog hlau zoo yuav tsum tau stamped los ntawm cov hlau stamping tuag, siv cov txheej txheem riveting tsis siv neeg, thiab tom qab ntawd stamped tawm los ntawm lub tshuab stamping siab.Qhov zoo ntawm qhov no yog tias lub dav hlau ncaj ncees ntawm cov khoom tuaj yeem lav tau qhov loj tshaj plaws, thiab qhov tseeb ntawm cov khoom tuaj yeem lav tau qhov loj tshaj plaws.
Feem ntau lub cev muaj zog zoo yog stamped los ntawm cov txheej txheem no.High-precision hlau nruam stamping tuag, high-speed stamping tshuab, thiab cov neeg ua haujlwm zoo tshaj plaws ntawm lub cev muaj zog tuaj yeem ua rau cov txiaj ntsig zoo ntawm lub cev muaj zog.
Niaj hnub nimno stamping tshuab yog ib tug high-tech uas integrates ntau yam technologies xws li cov khoom, pwm, cov ntaub ntawv thiab cov txheej txheem.High-speed stamping thev naus laus zis yog kev tsim cov txheej txheem siab tshaj plaws tsim nyob rau hauv 20 xyoo dhau los.Niaj hnub nimno stamping tshuab ntawm lub cev muaj zog stator thiab rotor hlau core qhov chaw yog siv high-precision, high-efficiency, ntev-lub neej, multi-station progressive tuag uas integrates txhua tus txheej txheem nyob rau hauv ib tug khub ntawm pwm kom tau txais punch ntawm high-ceev punch. .Txoj kev xuas nrig ntaus yog xuas nrig ntaus.Tom qab cov khoom siv sawb tawm los ntawm lub kauj, nws yog thawj theem los ntawm lub tshuab leveling, thiab tom qab ntawd cia li pub los ntawm cov khoom noj tsis siv neeg, thiab tom qab ntawd cov khoom siv sawb nkag mus rau hauv pwm, uas tuaj yeem ua tiav kev xuas nrig ntaus, sib sau, ua tiav, txiav, thiab cov tub ntxhais hlau.Cov txheej txheem xuas nrig ntaus ntawm tsis siv neeg lamination, blanking nrog skewed lamination, blanking nrog rotary lamination, thiab lwm yam., mus rau kev xa cov tub ntxhais hlau tiav los ntawm pwm, tag nrho cov txheej txheem xuas nrig yuav tau ua tiav ntawm lub tshuab xuas nrig ntaus tshuab (pom hauv Daim duab 1).
Nrog rau kev txhim kho tas mus li ntawm lub tshuab tsim hluav taws xob, niaj hnub stamping thev naus laus zis tau qhia txog cov txheej txheem ntawm kev tsim cov tub ntxhais lub cev muaj zog, uas tam sim no tau txais ntau thiab ntau dua los ntawm cov tuam txhab tsim hluav taws xob, thiab cov txheej txheem rau kev tsim lub cev muaj zog tseem muaj ntau dua thiab ntau dua.Hauv cov teb chaws txawv teb chaws, cov tuam txhab tsim hluav taws xob dav dav siv niaj hnub stamping thev naus laus zis los punch hlau core qhov chaw.Nyob rau hauv Suav teb, cov txheej txheem ntawm stamping hlau core qhov chaw nrog niaj hnub stamping tshuab tau tsim ntxiv, thiab cov cuab yeej siv high-tech no tau dhau los ua neeg paub tab.Hauv kev lag luam tsim hluav taws xob, qhov zoo ntawm cov txheej txheem tsim hluav taws xob no tau siv los ntawm ntau lub tuam txhab.Ua tib zoo mloog.Piv nrog rau kev siv cov pwm zoo tib yam thiab cov khoom siv rau punch hlau core qhov chaw, kev siv cov cuab yeej niaj hnub stamping rau punch hlau core qhov chaw muaj cov yam ntxwv ntawm siab automation, siab qhov tseeb, thiab ntev kev pab cuam lub neej ntawm cov pwm, uas yog tsim rau xuas nrig ntaus.loj ntau lawm ntawm qhov chaw.Txij li thaum lub chaw nres tsheb ntau zuj zus tuag yog txheej txheem xuas nrig ntaus uas sib xyaw ua ke ntau cov txheej txheem ua haujlwm ntawm ib khub ntawm kev tuag, kev tsim cov txheej txheem ntawm lub cev muaj zog raug txo qis, thiab kev ua haujlwm ntawm lub cev muaj zog tau txhim kho.
1. Niaj hnub nimno high-speed stamping khoom
Lub precision pwm ntawm niaj hnub high-speed stamping yog inseparable los ntawm kev koom tes ntawm high-ceev punching tshuab.Tam sim no, txoj kev loj hlob ntawm niaj hnub stamping tshuab nyob rau hauv tsev thiab txawv teb chaws yog ib leeg-tshuab automation, mechanization, tsis siv neeg pub, tsis siv neeg unloading, thiab tsis siv neeg cov khoom tiav.Kev kub ceev stamping tshuab tau siv dav hauv tsev thiab txawv teb chaws.txhim kho.Stamping ceev ntawm lub stator thiab rotor hlau core progressive tuag ntawm lub cev muaj zog yog feem ntau 200 mus rau 400 zaug / min, thiab feem ntau ntawm lawv ua hauj lwm nyob rau hauv ntau yam ntawm nruab nrab-ceev stamping.Cov kev xav tau ntawm cov precision nce qib tuag nrog tsis siv neeg lamination rau lub stator thiab rotor hlau tub ntxhais ntawm lub tshuab stamping rau high-speed precision punch yog tias slider ntawm lub punch muaj ntau dua precision ntawm qhov chaw tuag hauv qab, vim nws cuam tshuam rau tsis siv neeg lamination ntawm stator thiab rotor punches hauv qhov tuag.Cov teeb meem zoo hauv cov txheej txheem tseem ceeb.Tam sim no precision stamping khoom yog tsim nyob rau hauv cov kev taw qhia ntawm kev kub ceev, siab precision thiab zoo stability, tshwj xeeb tshaj yog nyob rau hauv lub xyoo tsis ntev los no, kev loj hlob sai ntawm precision high-speed xuas nrig ntaus tshuab tau ua lub luag haujlwm tseem ceeb hauv kev txhim kho kev tsim khoom ntawm stamping qhov chaw.Lub tshuab high-speed precision xuas nrig ntaus tshuab yog qhov siab heev hauv cov qauv tsim thiab siab hauv kev tsim precision.Nws yog qhov tsim nyog rau kev kub ceev stamping ntawm ntau lub chaw nres tsheb carbide progressive tuag, thiab tuaj yeem txhim kho kev pab cuam lub neej ntawm kev vam meej tuag.
Cov khoom xuas nrig ntaus los ntawm kev tuag tuag yog nyob rau hauv daim ntawv ntawm cov kauj, yog li niaj hnub stamping khoom yog nruab nrog pab kiag li lawm xws li uncoiler thiab leveler.Cov ntaub ntawv xws li qib-adjustable feeder, thiab lwm yam, feem ntau siv nrog cov khoom siv niaj hnub stamping.Vim tias qhov siab ntawm kev xuas nrig ntaus tsis siv neeg thiab kev kub ceev ntawm cov khoom siv niaj hnub stamping, txhawm rau ua kom muaj kev nyab xeeb ntawm cov neeg tuag thaum lub sij hawm xuas nrig ntaus, cov cuab yeej xuas nrig ntaus niaj hnub tau nruab nrog lub tshuab hluav taws xob hauv qhov xwm txheej, xws li tuag thaum lub sij hawm xuas nrig ntaus.Yog tias muaj kev txhaum tshwm sim hauv nruab nrab, qhov teeb meem yuam kev yuav raug xa mus rau lub tshuab hluav taws xob tswj hluav taws xob tam sim ntawd, thiab cov hluav taws xob tswj hluav taws xob yuav xa cov teeb liab kom nres cov xovxwm tam sim ntawd.Tam sim no, cov khoom siv niaj hnub stamping siv rau stamping stator thiab rotor core qhov chaw ntawm lub cev muaj zog feem ntau suav nrog: Lub Tebchaws Yelemees: SCHULER, Nyiv: AIDA high-speed punch, DOBBY high-speed punch, ISIS high-speed punch, Tebchaws Asmeskas muaj: MINSTER high-speed punch, Taiwan muaj: Yingyu high-speed punch, thiab lwm yam. Cov precision high-ceev punches muaj siab pub cov neeg raug, xuas nrig ntaus raug thiab tshuab rigidity, thiab txhim khu kev qha tshuab kev ruaj ntseg system.Lub punching ceev yog feem ntau nyob rau hauv thaj tsam ntawm 200 mus rau 600 zaug / min, uas yog haum rau xuas nrig ntaus cov tsis siv neeg stacking ntawm lub stator thiab rotor cores ntawm lub cev muaj zog.Cov nplooj ntawv thiab cov khoom siv nrog skewed, rotary automatic stacking nplooj ntawv.
2. Niaj hnub nimno tuag tshuab ntawm lub cev muaj zog stator thiab rotor core
2.1Txheej txheem cej luam ntawm kev tuag ntawm stator thiab rotor tub ntxhais ntawm lub cev muaj zog Hauv kev lag luam lub cev muaj zog, stator thiab rotor cores yog ib qho tseem ceeb ntawm lub cev muaj zog, thiab nws qhov zoo cuam tshuam ncaj qha rau kev ua haujlwm ntawm lub cev muaj zog.Cov txheej txheem ntawm kev ua hlau cores yog xuas nrig ntaus tawm stator thiab rotor xuas nrig ntaus daim (loov daim) nrog cov pwm zoo tib yam, thiab tom qab ntawd siv rivet riveting, buckle lossis argon arc vuam thiab lwm yam txheej txheem los ua hlau cores.Cov tub ntxhais hlau tseem yuav tsum tau manually twisted tawm ntawm inclined qhov.Stepper lub cev muaj zog xav tau cov stator thiab rotor cores kom muaj cov khoom sib nqus sib nqus thiab cov lus qhia tuab, thiab cov tub ntxhais stator thiab rotor core punching pieces yuav tsum tau tig ntawm ib lub kaum ntse ntse, xws li siv cov txheej txheem ib txwm muaj.Ntau lawm, tsis tshua muaj efficiency, precision yog nyuaj rau ua tau raws li cov kev cai.Tam sim no nrog txoj kev loj hlob sai ntawm high-speed stamping technology, high-speed stamping multi-station progressive dies tau dav siv nyob rau hauv lub teb ntawm lub cev muaj zog thiab cov khoom siv hluav taws xob los tsim cov hlau tsis siv neeg laminated cores.Lub stator thiab rotor hlau cores kuj tuaj yeem raug twisted thiab stacked.Piv nrog rau qhov zoo tib yam xuas nrig ntaus tuag, ntau lub chaw nres tsheb nce qib tuag muaj qhov zoo ntawm kev xuas nrig ntaus precision, kev ua haujlwm siab, kev pab lub neej ntev, thiab qhov tseeb qhov tseeb ntawm cov punched hlau cores.Zoo, yooj yim rau automate, haum rau huab hwm coj ntau lawm thiab lwm yam zoo, yog cov kev taw qhia ntawm kev loj hlob ntawm precision pwm nyob rau hauv lub cev muaj zog kev lag luam.Stator thiab rotor tsis siv neeg stacking riveting progressive tuag muaj siab raug precision, advanced qauv, nrog high technical yuav tsum ntawm rotary mechanism, suav cais mechanism thiab kev ruaj ntseg mechanism, thiab lwm yam. Cov kauj ruam ntawm stacking riveting yog tag nrho cov tiav nyob rau hauv lub blanking chaw nres tsheb ntawm stator thiab rotor. .Cov khoom tseem ceeb ntawm cov tuag tuag, cov punch thiab cov concave tuag, yog ua los ntawm cov cemented carbide cov ntaub ntawv, uas tuaj yeem punched ntau tshaj 1.5 lab lub sij hawm txhua lub sij hawm txiav ntug yog sharpened, thiab tag nrho lub neej ntawm cov tuag yog ntau tshaj 120. lab lub sij hawm.
2.2Tsis siv neeg riveting tshuab ntawm lub cev muaj zog stator thiab rotor coreThe automatic stacking riveting technology ntawm kev vam meej tuag yog muab cov txheej txheem ib txwm ua ntawm kev ua hlau cores (punch tawm cov xoob pieces - aligning pieces - riveting) nyob rau hauv ib khub ntawm pwm kom tiav, uas. yog, nyob rau hauv lub hauv paus ntawm kev vam meej tuag The tshiab stamping technology, ntxiv rau cov punching zoo li yuav tsum tau ntawm lub stator, lub ncej qhov ntawm lub rotor, lub qhov qhov, thiab lwm yam., ntxiv cov stacking riveting cov ntsiab lus yuav tsum tau rau lub stacking riveting ntawm. lub stator thiab rotor cores thiab suav qhov sib cais cov ntsiab lus stacking riveting.Stamping chaw nres tsheb, thiab hloov tus thawj blanking chaw nres tsheb ntawm stator thiab rotor mus rau ib tug stacking riveting chaw nres tsheb uas plays lub luag hauj lwm ntawm blanking ua ntej, thiab tom qab ntawd ua rau txhua daim ntawv xuas nrig ntaus cov txheej txheem stacking riveting thiab stacking suav cov txheej txheem sib cais (kom ntseeg tau tias lub thickness ntawm cov . hlau core).Piv txwv li, yog hais tias lub stator thiab rotor cores yuav tsum muaj torsion thiab rotary stacking riveting functions, qhov qis tuag ntawm qhov kev tuag rotor los yog stator blanking chaw nres tsheb yuav tsum muaj ib tug twisting mechanism los yog ib tug teb mechanism, thiab lub stacking riveting point yog tas li hloov nyob rau hauv lub rotor. qhov xuas nrig ntaus.Los yog tig txoj hauj lwm kom ua tiav txoj haujlwm no, txhawm rau ua kom tau raws li cov kev cai ntawm kev ua tiav cov stacking riveting thiab teb stacking riveting ntawm xuas nrig ntaus hauv ib khub pwm.
2.2.1Cov txheej txheem ntawm tsis siv neeg lamination tsim ntawm cov tub ntxhais hlau yog raws li hauv qab no: Punch tawm riveting cov ntsiab lus ntawm ib co duab geometric ntawm qhov tsim nyog ntawm stator thiab rotor punching pieces.Daim ntawv ntawm cov ntsiab lus riveting yog qhia hauv daim duab 2.Nws yog convex, thiab ces thaum lub convex ib feem ntawm lub yav dhau los punch ntawm tib lub nominal loj yog embedded rau hauv lub concave qhov ntawm lub tom ntej no punch, ib tug "kev cuam tshuam" yog lawm tsim nyob rau hauv lub zawv zawg nplhaib ntawm lub blanking tuag nyob rau hauv lub tuag. nruj.Lub hom phiaj ntawm kev sib txuas ruaj khov yog pom hauv daim duab 3.Cov txheej txheem ntawm kev tsim cov tub ntxhais hlau hauv cov pwm yog ua kom lub ntsej muag ntawm qhov sib dhos riveting point ntawm daim ntawv sab saud Thaum lub blanking punch siab ua, tus qis dua siv cov tshuaj tiv thaiv quab yuam tsim los ntawm kev sib txhuam ntawm nws cov duab thiab phab ntsa tuag. ua kom ob daim sib tshooj. Nyob rau hauv no txoj kev, los ntawm kev nruam xuas nrig ntaus ntawm lub siab ceev tsis siv neeg xuas nrig ntaus tshuab, ib tug zoo huv si hlau tub ntxhais yuav tau txais uas yog teem ib tug los ntawm ib tug, cov burrs nyob rau hauv tib txoj kev thiab muaj ib tug tej pawg tuab.
2.2.2Txoj kev tswj xyuas lub thickness ntawm laminations ntawm cov tub ntxhais hlau yog xuas nrig ntaus los ntawm riveting cov ntsiab lus ntawm lub xeem xuas nrig ntaus daim thaum tus naj npawb ntawm cov hlau cores yog predetermined, thiaj li hais tias cov hlau cores yog sib cais raws li predetermined tus naj npawb ntawm daim, xws li qhia hauv daim duab 4.Ib qho tsis siv neeg stacking suav thiab cais cov cuab yeej yog teem rau ntawm cov qauv pwm, raws li qhia hauv FIG.5.
Muaj lub phaj-rub lub tshuab ntawm lub txee punch, lub phaj-rub yog tsav los ntawm lub tog raj kheej, qhov kev txiav txim ntawm lub tog raj kheej yog tswj los ntawm solenoid valve, thiab solenoid valve ua raws li cov lus qhia los ntawm lub thawv tswj.Lub teeb liab ntawm txhua qhov stroke ntawm lub punch yog nkag rau hauv lub thawv tswj.Thaum cov txheej txheem ntau lawm yog xuas nrig ntaus, lub thawv tswj yuav xa ib lub teeb liab, los ntawm lub solenoid valve thiab lub tog raj kheej cua, lub twj tso kua mis phaj yuav txav mus, kom cov suav punch tuaj yeem ua tiav lub hom phiaj ntawm kev suav sib cais.Ntawd yog, lub hom phiaj ntawm kev xuas nrig ntaus lub qhov metering thiab tsis xuas nrig ntaus lub qhov metering yog ua tiav ntawm qhov stacking riveting point ntawm cov xuas nrig ntaus.Lub lamination thickness ntawm cov tub ntxhais hlau tuaj yeem tsim los ntawm koj tus kheej.Tsis tas li ntawd, lub qhov taub ntawm qee qhov rotor cores yuav tsum tau xuas nrig ntaus rau hauv 2 -stage lossis 3 -stage lub xub pwg countersunk qhov vim qhov xav tau ntawm cov qauv kev txhawb nqa.Raws li pom hauv daim duab 6, qhov kev vam meej tuag yuav tsum tau ua kom tiav cov xuas nrig ntaus. cov tub ntxhais hlau nrog cov kev xav tau ntawm lub xub pwg qhov txheej txheem.Cov qauv zoo sib xws saum toj no tuaj yeem siv tau.Cov qauv tuag yog qhia hauv daim duab 7.
2.2.3Muaj ob hom core stacking riveting cov qauv: thawj zaug yog cov khoom sib dhos ze, uas yog, cov tub ntxhais stacking riveting pawg tsis tas yuav tsum tau nias sab nraum pwm, thiab lub zog sib txuas ntawm cov tub ntxhais stacking riveting tuaj yeem ua tiav los ntawm ejecting. pwm..Qhov thib ob yog hom semi-kaw stacking.Nws muaj qhov sib txawv ntawm cov riveted hlau core punches thaum cov tuag raug tso tawm, thiab yuav tsum tau ntxiv siab los xyuas kom meej lub zog sib txuas.
2.2.4Kev txiav txim siab ntawm qhov chaw thiab kom muaj nuj nqis ntawm cov tub ntxhais hlau stacking riveting: Kev xaiv ntawm cov tub ntxhais hlau stacking riveting point yuav tsum tau txiav txim siab raws li cov geometry ntawm cov xuas nrig ntaus.Nyob rau tib lub sijhawm, xav txog kev ua haujlwm ntawm electromagnetic thiab siv cov kev xav tau ntawm lub cev muaj zog, cov pwm yuav tsum xav txog cov ntsiab lus stacking riveting.Txawm hais tias muaj kev cuam tshuam rau hauv txoj hauj lwm ntawm cov punch thiab qhov tuag insert, thiab lub zog ntawm qhov kev ncua deb ntawm txoj hauj lwm ntawm stacking riveting ejector tus pin thiab ntug ntawm lub blanking punch.Kev faib tawm ntawm cov ntsiab lus sib dhos riveting ntawm cov tub ntxhais hlau yuav tsum sib luag thiab sib xws.Tus naj npawb thiab qhov loj ntawm cov ntsiab lus stacked riveting yuav tsum tau txiav txim siab raws li qhov yuav tsum tau muaj kev sib txuas ntawm cov hlau core punches, thiab cov txheej txheem tsim pwm yuav tsum tau txiav txim siab.Piv txwv li, yog hais tias muaj ib tug loj-lub kaum sab xis stacking riveting ntawm cov hlau core punches, qhov sib npaug ntawm qhov yuav tsum tau ntawm cov stacking riveting cov ntsiab lus yuav tsum tau txiav txim siab.Raws li pom hauv daim duab 8.
2.2.5Lub geometry ntawm lub core stack riveting point yog: (a) Cylindrical riveting point, haum rau lub kaw-stacked qauv ntawm cov tub ntxhais hlau; (b) V-shaped stacked riveting point, uas yog tus cwj pwm los ntawm kev sib txuas siab lub zog ntawm cov tub ntxhais hlau punches, thiab yog tsim rau cov kaw-stacked qauv thiab ib nrab-kaw-stacked qauv ntawm cov tub ntxhais hlau; (c) L-shaped stacking riveting point, cov duab uas feem ntau yog siv rau skew stacking riveting ntawm lub rotor tub ntxhais ntawm AC lub cev muaj zog, thiab yog haum rau qhov ze- stacked qauv ntawm cov tub ntxhais; (d) Trapezoidal stacking riveting point, stacking riveting point yog muab faib ua ib puag ncig trapezoidal thiab ib tug ntev trapezoidal stacking riveting point qauv, ob qho tib si yog haum rau lub ze-stacked qauv ntawm cov hlau tub ntxhais, raws li qhia hauv daim duab 9.
2.2.6Kev cuam tshuam ntawm stacking riveting point: Lub zog sib txuas ntawm cov tub ntxhais stacking riveting muaj feem xyuam rau kev cuam tshuam ntawm stacking riveting point.Raws li pom nyob rau hauv daim duab 10 , qhov sib txawv ntawm lub sab nraud txoj kab uas hla D ntawm lub stacking riveting point tus thawj coj thiab qhov loj ntawm lub puab txoj kab uas hla d (uas yog, tus nqi ntawm kev cuam tshuam), uas yog txiav txim los ntawm lub ntug qhov sib txawv ntawm lub punch thiab tuag. ntawm qhov punching riveting point, yog li xaiv qhov sib txawv tsim nyog yog ib qho tseem ceeb ntawm kev ua kom lub zog ntawm cov tub ntxhais stacking riveting thiab qhov nyuaj ntawm stacking riveting.
2.3Kev sib dhos txoj kev tsis siv neeg riveting ntawm stator thiab rotor cores ntawm motors3.3.1Direct stacking riveting: nyob rau hauv lub rotor blanking los yog stator blanking kauj ruam ntawm ib tug khub ntawm kev vam meej tuag, xuas nrig ntaus piece ncaj qha mus rau hauv lub blanking tuag, thaum lub punching piece yog stacked nyob rau hauv lub tuag thiab tuag Thaum nyob rau hauv lub zawm lub nplhaib, cov punching pieces. yog tsau ua ke los ntawm cov protruding qhov chaw ntawm stacking riveting ntawm txhua lub xuas nrig ntaus. 3.3.2Stacked riveting nrog skew: tig ib lub kaum me me ntawm txhua qhov xuas nrig ntaus ntawm cov tub ntxhais hlau thiab tom qab ntawd muab cov riveting.Txoj kev stacking riveting no feem ntau yog siv rau ntawm lub rotor tub ntxhais ntawm AC lub cev muaj zog.Cov txheej txheem xuas nrig ntaus yog tias tom qab txhua lub xuas nrig ntawm lub tshuab xuas nrig ntaus (uas yog, tom qab cov xuas nrig ntaus yog xuas nrig ntaus rau hauv qhov khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoobCov khoom siv teb ua los ntawm lub tes tsho tig lub kaum sab xis me me, thiab qhov kev sib hloov pauv tuaj yeem hloov kho thiab hloov kho, uas yog, tom qab cov xuas nrig ntaus yog xuas nrig ntaus, nws yog stacked thiab riveted rau ntawm cov tub ntxhais hlau, thiab tom qab ntawd cov tub ntxhais hlau hauv lub teb. ntaus ntawv yog tig los ntawm lub kaum sab xis me me.Cov tub ntxhais hlau xuas nrig ntaus hauv txoj kev no muaj ob qho tib si riveting thiab twisting, raws li qhia hauv daim duab 11.
Muaj ob hom qauv uas tsav lub tshuab teb hauv pwm kom tig;ib qho yog cov qauv kev sib hloov uas tau tsav los ntawm lub kauj tsheb kauj vab, raws li qhia hauv daim duab 12 .
Qhov thib ob yog qhov kev sib hloov (xws li cov tshuab torsion mechanism) uas tau tsav los ntawm kev nce thiab nqis ntawm cov pwm sab saud ntawm cov pwm, raws li qhia hauv daim duab 13.
3.3.3 Foldingriveting nrog rotary: Txhua qhov xuas nrig ntaus ntawm cov tub ntxhais hlau yuav tsum tau tig ntawm lub kaum sab xis (feem ntau yog lub kaum sab xis loj) thiab tom qab ntawd muab cov riveting.Lub kaum sab xis ntawm kev xuas nrig ntaus yog feem ntau 45 °, 60 °, 72 °, 90 °, 120 °, 180 ° thiab lwm yam loj-lub kaum sib hloov cov ntaub ntawv, txoj kev stacking riveting no tuaj yeem them nyiaj rau cov khoom sib dhos yuam kev los ntawm qhov tsis sib xws. ntawm cov khoom siv punched thiab txhim kho cov khoom sib nqus ntawm lub cev muaj zog.Cov txheej txheem xuas nrig ntaus yog tias tom qab txhua lub xuas nrig ntawm lub tshuab xuas nrig ntaus (uas yog, tom qab cov xuas nrig ntaus yog xuas nrig rau hauv qhov khoob tuag), ntawm cov kauj ruam blanking ntawm kev vam meej tuag, nws yog tsim los ntawm ib tug blanking tuag, lub nplhaib nruj thiab ib tug lub tes tsho rotary.Cov cuab yeej teb tig ib lub kaum ntse ntse, thiab lub kaum sab xis ntawm txhua qhov kev sib hloov yuav tsum raug.Ntawd yog, tom qab lub tshuab xuas nrig ntaus tawm, nws yog stacked thiab riveted rau ntawm cov tub ntxhais hlau, thiab tom qab ntawd cov tub ntxhais hlau hauv cov khoom siv teb yog tig los ntawm lub kaum sab xis predetermined.Kev sib hloov ntawm no yog cov txheej txheem xuas nrig ntaus raws li tus naj npawb ntawm cov ntsiab lus riveting ib qho xuas nrig ntaus.Muaj ob daim ntawv tsim los tsav lub tshuab teb hauv pwm kom tig;ib qho yog kev sib hloov conveyed los ntawm lub crankshaft txav ntawm lub siab-ceev punch, uas tsav lub teb tsav ntaus ntawv los ntawm universal pob qij txha, txuas flanges thiab couplings, thiab ces lub teb tsav ntaus ntawv tsav lub pwm.Lub rotary ntaus ntawv nyob rau hauv rotates.Raws li pom hauv daim duab 14.
Qhov thib ob yog qhov kev sib hloov uas tau tsav los ntawm lub servo lub cev muaj zog (tswj tshwj xeeb hluav taws xob yuav tsum tau), raws li pom hauv daim duab 15.Daim ntawv sib hloov txoj siv rau ntawm ib khub ntawm kev vam meej tuag tuaj yeem yog daim ntawv tig ib zaug, ob daim ntawv tig, lossis txawm tias ntau daim ntawv tig, thiab lub kaum sab xis ntawm kev sib hloov ntawm lawv tuaj yeem yog tib yam lossis txawv.
2.3.4Stacked riveting nrog rotary twist: Txhua qhov xuas nrig ntaus ntawm cov tub ntxhais hlau yuav tsum tau tig los ntawm lub kaum ntse ntse ntxiv rau lub kaum sab xis me me (feem ntau lub kaum sab xis loj + lub kaum sab xis me me) thiab tom qab ntawd muab cov riveting.Txoj kev riveting yog siv rau cov duab ntawm cov tub ntxhais hlau blanking yog ncig, qhov loj rotation yog siv los them cov stacking yuam kev tshwm sim los ntawm qhov tsis sib xws ntawm cov khoom siv punched, thiab lub me me torsion lub kaum sab xis yog qhov kev sib hloov uas yuav tsum tau ua rau kev ua haujlwm ntawm cov khoom siv. AC lub cev muaj zog hlau core.Cov txheej txheem xuas nrig ntaus yog tib yam li cov txheej txheem xuas nrig ua dhau los, tshwj tsis yog tias lub kaum sab xis yog qhov loj thiab tsis yog tus lej.Tam sim no, cov qauv txheej txheem los tsav kev sib hloov ntawm cov khoom siv teb hauv pwm yog tsav los ntawm servo lub cev muaj zog (yuav tsum muaj lub tshuab hluav taws xob tshwj xeeb).
3.4Lub realization txheej txheem ntawm torsional thiab rotary motion Nyob rau hauv cov txheej txheem ntawm high-ceev punching ntawm cov kev vam meej tuag, thaum lub slider ntawm lub punch xovxwm yog nyob rau hauv lub hauv qab tuag center, kev sib hloov ntawm lub punch thiab cov tuag yog tsis tso cai, yog li lub rotating kev txiav txim. lub torsion mechanism thiab lub teb mechanism yuav tsum yog sib quas ntus motion, thiab nws yuav tsum tau Coordinate nrog lub nce thiab nqis zog ntawm lub punch slider.Cov kev cai tshwj xeeb kom paub txog cov txheej txheem kev sib hloov yog: nyob rau hauv txhua qhov stroke ntawm lub punch slider, lub slider tig nyob rau hauv thaj tsam ntawm 240º mus rau 60º ntawm lub crankshaft, lub slewing mechanism tig, thiab nws yog nyob rau hauv ib tug zoo li qub xeev nyob rau hauv lwm yam angular ranges, raws li zoo raws li cov kev xav tau tshwj xeeb kom paub txog cov txheej txheem kev sib hloov. qhia hauv daim duab 16.Cov txheej txheem ntawm kev teeb tsa qhov kev sib hloov: yog tias qhov kev sib hloov uas tau tsav los ntawm lub tshuab hluav taws xob teb yog siv, qhov kev hloov kho tau teem rau ntawm lub cuab yeej;Yog tias qhov kev sib hloov uas tau tsav los ntawm lub cev muaj zog siv, nws tau teem rau ntawm lub tshuab hluav taws xob lossis los ntawm induction contactor.Kho qhov kev sib cuag;Yog tias siv cov kev sib hloov uas tau tsav los ntawm kev siv tshuab, kho qhov kev sib hloov ntawm lub zog.
3.5Kev sib hloov kev nyab xeeb mechanism Txij li qhov kev vam meej tuag yog xuas nrig ntaus rau ntawm lub tshuab xuas nrig ntaus, rau cov qauv ntawm cov rotating tuag nrog lub kaum sab xis loj, yog tias cov duab blanking ntawm stator thiab rotor tsis yog ib lub voj voog, tab sis ib lub xwmfab lossis cov duab tshwj xeeb nrog. ib tug hniav zoo, thiaj li yuav xyuas kom meej tias txhua txoj hauj lwm nyob rau hauv lub thib ob blanking tuag rotates thiab nyob twj ywm yog tseeb los xyuas kom meej kev ruaj ntseg ntawm lub blanking punch thiab tuag qhov chaw.Ib qho kev ruaj ntseg tshuab yuav tsum tau muab rau ntawm qhov kev nce qib tuag.Cov ntaub ntawv ntawm slewing kev ruaj ntseg mechanisms yog: txhua yam kev ruaj ntseg mechanism thiab hluav taws xob kev ruaj ntseg mechanism.
3.6Cov yam ntxwv ntawm cov niaj hnub tuag rau lub cev muaj zog stator thiab rotor coresCov yam ntxwv tseem ceeb ntawm kev vam meej tuag rau lub stator thiab rotor cores ntawm lub cev muaj zog yog:
1. Cov pwm tau txais cov qauv qhia ob, uas yog, lub hauv paus pwm sab saud thiab sab qis yog coj los ntawm ntau tshaj plaub lub pob loj-hom phau ntawv qhia, thiab txhua qhov kev tso tawm thiab cov pwm sab saud thiab qis qis yog coj los ntawm plaub phau ntawv qhia me me. los xyuas kom meej cov lus qhia txhim khu kev qha ntawm cov pwm;
2. Los ntawm kev txiav txim siab ntawm kev tsim khoom yooj yim, kev sim, kev saib xyuas thiab kev sib dhos, cov ntawv pwm siv ntau qhov thaiv thiab cov qauv ua ke;
3. Ntxiv nrog rau cov txheej txheem ntawm kev vam meej tuag, xws li cov kauj ruam qhia kev, tso tawm system (muaj lub ntsiab ntawm lub cev stripper thiab cais hom stripper), cov ntaub ntawv qhia thiab kev ruaj ntseg system (misfeed nrhiav kom tau ntaus ntawv), muaj cov qauv tshwj xeeb ntawm Qhov kev vam meej tuag ntawm lub cev muaj zog hlau tub ntxhais: xws li suav thiab sib cais cov cuab yeej rau lub tshuab tsis siv neeg lamination ntawm cov tub ntxhais hlau (uas yog, rub lub phaj qauv ntaus ntawv), riveting point qauv ntawm lub punched hlau core, ejector tus pin qauv ntawm cov hlau tseem ceeb blanking thiab riveting point, lub punching piece Tightening qauv, twisting los yog tig ntaus ntawv, kev ruaj ntseg cuab yeej rau loj tig, thiab lwm yam rau blanking thiab riveting;
4. Txij li qhov tseem ceeb ntawm cov tuag tuag feem ntau yog siv cov hlau hnyav rau cov punch thiab cov tuag, xav txog cov yam ntxwv ntawm cov khoom thiab cov nqi ntawm cov khoom, cov punch txais cov phaj-hom taag qauv, thiab cov kab noj hniav txais cov qauv mosaic. , uas yog yooj yim rau kev sib dhos.thiab hloov.
3. Cov xwm txheej thiab kev loj hlob ntawm niaj hnub tuag tshuab rau lub cev muaj zog stator thiab rotor cores
Tsis siv neeg lamination tshuab ntawm lub cev muaj zog stator thiab rotor hlau core yog thawj zaug thiab ua tiav tsim los ntawm Tebchaws Meskas thiab Nyij Pooj hauv xyoo 1970, uas ua rau muaj kev cuam tshuam hauv kev tsim tshuab ntawm lub cev muaj zog hlau tub ntxhais thiab qhib txoj hauv kev tshiab rau kev tsim cov khoom siv tsis siv neeg. high-precision hlau core.Txoj kev loj hlob ntawm qhov kev vam meej tuag thev naus laus zis hauv Suav teb tau pib nyob rau nruab nrab-1980s.Nws yog thawj zaug los ntawm kev zom thiab nqus ntawm cov cuab yeej siv tuag, thiab cov kev ua tau zoo tau txais los ntawm kev nqus cov thev naus laus zis ntawm cov khoom siv tuag.Localization tau ua tiav cov txiaj ntsig zoo.Los ntawm thawj qhov kev taw qhia ntawm cov pwm no mus rau qhov tseeb tias peb tuaj yeem tsim cov qib siab precision pwm los ntawm peb tus kheej, cov txheej txheem ntawm precision pwm hauv kev lag luam lub cev muaj zog tau txhim kho.Tshwj xeeb tshaj yog nyob rau hauv 10 xyoo dhau los, nrog rau txoj kev loj hlob sai ntawm Tuam Tshoj tus precision pwm manufacturing kev lag luam, niaj hnub stamping tuag, raws li cov cuab yeej tshwj xeeb, tau dhau los ua qhov tseem ceeb hauv kev tsim khoom niaj hnub no.Lub tshuab tuag niaj hnub rau lub stator thiab rotor core ntawm lub cev muaj zog kuj tau tsim kho kom tiav thiab nrawm.Thaum ntxov, nws tsuas yog tsim thiab tsim nyob rau hauv ob peb lub xeev cov lag luam.Tam sim no, muaj ntau lub lag luam uas tuaj yeem tsim thiab tsim cov pwm zoo li no, thiab lawv tau tsim cov pwm precision.Cov txheej txheem ntawm kev tuag tau dhau los ua neeg paub tab, thiab nws tau pib xa tawm mus rau txawv teb chaws, uas tau ua kom muaj kev loj hlob ntawm kuv lub teb chaws niaj hnub high-speed stamping technology.
Tam sim no, niaj hnub stamping thev naus laus zis ntawm stator thiab rotor core ntawm kuv lub teb chaws lub cev muaj zog yog qhov tseem ceeb hauv cov hauv qab no, thiab nws cov qauv tsim thiab kev tsim khoom yog nyob ze rau cov txheej txheem ntawm cov pwm txawv teb chaws zoo sib xws:
1. Tag nrho cov qauv ntawm lub cev muaj zog stator thiab rotor hlau core progressive tuag (nrog rau ob chav qhia ntaus ntawv, unloading ntaus ntawv, cov ntaub ntawv qhia ntaus ntawv, kauj ruam qhia ntaus ntawv, txwv ntaus ntawv, kev ruaj ntseg cuab yeej, thiab lwm yam.);
2. Cov qauv qauv ntawm cov tub ntxhais hlau stacking riveting point;
3. Cov tuag tuag yog nruab nrog tsis siv neeg stacking riveting tshuab, skewing thiab rotating tshuab;
4. Qhov tseeb qhov tseeb thiab cov tub ntxhais ceev ceev ntawm cov tub ntxhais hlau punched;
5. Lub manufacturing precision thiab inlay precision ntawm lub ntsiab qhov chaw ntawm lub progressive tuag;
6. Lub degree ntawm kev xaiv ntawm cov qauv ntawm cov pwm;
7. Kev xaiv cov khoom siv rau qhov tseem ceeb ntawm cov pwm;
8. Cov cuab yeej ua haujlwm rau cov khoom tseem ceeb ntawm cov pwm.
Nrog rau kev txhim kho txuas ntxiv ntawm ntau yam ntawm lub cev muaj zog, kev tsim kho tshiab thiab kev hloov tshiab ntawm cov txheej txheem sib dhos, cov kev xav tau rau qhov tseeb ntawm lub cev muaj zog hlau tub ntxhais tau nce siab dua thiab siab dua, uas ua rau muaj kev xav tau ntau dua rau kev nce qib ntawm lub cev muaj zog hlau tub ntxhais.Txoj kev loj hlob yog:
1. Kev tsim kho tshiab ntawm cov qauv tuag yuav tsum dhau los ua lub ntsiab lus tseem ceeb ntawm kev tsim cov tshuab tuag niaj hnub rau lub cev muaj zog stator thiab rotor cores;
2. Tag nrho theem ntawm cov pwm yog tsim nyob rau hauv cov kev taw qhia ntawm ultra-siab precision thiab siab dua technology;
3. Kev tsim kho tshiab thiab kev loj hlob ntawm lub cev muaj zog stator thiab rotor hlau core nrog loj slewing thiab twisted oblique riveting tshuab;
4. Lub stamping tuag rau lub stator thiab rotor core ntawm lub cev muaj zog tsim nyob rau hauv cov kev taw qhia ntawm stamping tshuab nrog ntau layouts, tsis muaj overlapping npoo, thiab tsawg overlapping npoo;
5. Nrog rau kev txhim kho tas mus li ntawm high-speed precision xuas nrig ntaus tshuab, cov pwm yuav tsum tsim nyog rau cov kev xav tau ntawm cov punching ceev dua.
4 Kev xaus
Kev siv cov cuab yeej niaj hnub stamping los tsim cov stator thiab rotor cores ntawm lub cev muaj zog tuaj yeem txhim kho qib ntawm cov tshuab tsim hluav taws xob, tshwj xeeb tshaj yog nyob rau hauv tsheb motors, precision stepping motors, me me precision DC motors thiab AC motors, uas tsis tsuas yog lav cov siab. -tech kev ua tau zoo ntawm lub cev muaj zog, tab sis kuj tsim nyog rau cov kev xav tau ntawm ntau lawm.Tam sim no, cov tuam txhab tsim hluav taws xob hauv tsev ntawm kev vam meej tuag rau lub cev muaj zog stator thiab rotor hlau cores tau maj mam txhim kho, thiab qib ntawm lawv cov qauv tsim thiab kev tsim tshuab tau txhim kho tas li.Txhawm rau txhim kho kev sib tw ntawm Suav pwm hauv kev lag luam thoob ntiaj teb, peb yuav tsum tau them sai sai rau thiab ntsib qhov sib txawv no.
Tsis tas li ntawd, nws yuav tsum tau pom tias ntxiv nrog rau cov cuab yeej tsim khoom niaj hnub no, uas yog, cov cuab yeej siv tshuab tshuab precision, niaj hnub stamping tuag rau kev tsim thiab tsim lub cev muaj zog stator thiab rotor cores yuav tsum muaj ib pab pawg neeg tsim thiab tsim cov neeg ua haujlwm.Qhov no yog kev tsim cov precision tuag.tus yuam sij.Nrog rau kev lag luam thoob ntiaj teb kev lag luam, kuv lub teb chaws txoj kev lag luam pwm tau nrawm nrawm nrog cov qauv thoob ntiaj teb, thiab kev txhim kho qhov tshwj xeeb ntawm cov khoom pwm yog ib qho kev tsis pom kev hauv kev tsim cov pwm tsim kev lag luam, tshwj xeeb tshaj yog nyob rau niaj hnub no txoj kev loj hlob sai ntawm niaj hnub stamping tshuab, kev kho tshiab ntawm lub cev muaj zog stator thiab rotor core qhov chaw Stamping tshuab yuav siv dav.
Post lub sij hawm: Aug-10-2022